HOGI is a high-tech enterprise integrating product research and development, function customization, manufacturing and after-sales service, and is mainly engaged in the research and development, production and sales of intelligent flexible bending centers, self-driven robotic arms, multi-axis concurrent linkage intelligent numerical control systems, and cloud-based operation and maintenance management platforms. The machine has completely independent intellectual property rights, realizing the real meaning of multi-axis concurrent linkage control, each single control board supports 32 axes concurrent linkage, and can realize unlimited cascade.
The main products are intelligent flexible bending center, self-driven robotic arm, multi-axis concurrent linkage intelligent CNC system, cloud-based operation and maintenance management platform, which mainly serves steel cabinet shells, kitchenware, furniture, ventilation, refrigeration, purification, door, decoration, elevator, communication, medical equipment, home appliances and other related sheet metal processing industries.
The decrease in the sales price of the laser cutting machine, as well as the cutting speed is getting faster and faster, the bottleneck of the capacity of the sheet metal factory is concentrated in the bending link. Large batch size, many varieties, frequent mold changes, the need for more bending workers, long hours of work intensity, bending efficiency is low, bending consistency is difficult to ensure. For example, the door and elevator industry, the plate is large, at least two skilled workers need to operate in the hydraulic bending machine, not only consumes physical strength, but also the operation of the hydraulic bending machine is very dangerous, prone to industrial accidents.
Involving tool change and multiple bending processes, manual mold change, repetitive positioning and feeding is very time-consuming and prone to errors, resulting in a large number of workpieces scrapped. For different bending shapes, corresponding molds need to be made and stored, increasing the production cycle and mold costs. The new generation of workers on the working environment, pay and treatment requirements, often resigned from the manufacturing enterprises is a common problem.
Intelligent flexible bending center is an efficient way to save labor and mold bending, through the system programming, it can realize the concurrent linkage of multiple axes, control the pressure claw clamping or suction cup adsorption of the plate, control the feeding or rotation of the plate, and through the universal bending tool, to realize the polygonal and multi-cutter bending molding of the workpiece, the bending of the efficiency, accuracy and consistency have been significantly improved.
Previously, only a few strong companies can afford to buy millions or even tens of millions of imported flexible bending centers, the production of high value-added products, maintenance is very expensive, but also only a few highly qualified staff to operate.
HOGI Intelligent Flexible Bending Center adopts universal bending molds, only one set of molds can complete all kinds of shape bending, users do not need to customize the mold, the fastest 0.2 seconds per knife, multilateral bending a molding, an average of about 30 seconds a workpiece, 24 hours of uninterrupted work. The equipment can easily realize the bending requirements of arc, dead edge, back type, closed type and other complex types of sheet metal bending.
With the hogi graphic visualization programming system, users only need to input the corresponding bending parameters according to the size of the workpiece to automatically generate the bending program, which can be learned by an ordinary worker in 2 hours. The system supports bending detection function, such as bending parameters are abnormal, the system self-test program automatically alarm and prompt the user.
In short, hogi intelligent flexible bending center greatly reduces the investment and use of the threshold, making this powerful, efficient and accurate equipment with amazing speed into all walks of life, not only to improve production efficiency, but also to enhance the corporate image and management level.
Intelligent flexible bending center is most suitable for bending 0.35 ~ 3mm thick stainless steel, aluminum, cold plate and other metal materials, sheet metal parts need to be bent over two edges, bending height of 170mm standard, are supported by customized bending height of 300mm, bending width of up to 3200mm, the maximum size of up to 3200mm × 1500mm, four-side molding the minimum size of 140mm × 190mm, bilateral minimum internal size of 140mm. The more complicated the structure is, the more times and sides need to be bent, the more obvious the advantages of the intelligent flexible bending center are.
The hogi suction cup type X series bending centers are suitable for plates with flat surfaces, no stamping and no holes; the presser arm type P series is suitable for mesh, corrugated, hollow and all kinds of flat or shaped workpieces.
Sheet metal parts of the above materials and sizes are naturally unrivaled in terms of their advantages for large quantities of a single variety. For small quantities of many varieties, the hogi intelligent flexible bending centers have two solutions. For the bending center with manual tool change, Lanhao has introduced automatic online compensation function, which can adjust the length, height and angle online when sampling, and the adjusted parameters are automatically saved and recorded, which can be set up with only one or two samples.
In addition, hogi also introduced the solution of automatic tool change, according to the shape of the workpiece, automatically change the splicing knife. hogi provides a full set of 3D software simulation, after the workpiece is designed and imported into the system, after the system simulation test, after confirmation, directly to the actual test.
This tool change mode is not an imitation of foreign counterparts, but hogi intelligent based on concurrent linkage core technology unique way, comprehensive tool change efficiency is the highest in the industry, running speed, processing smoothness, processing buffer control of the workpiece is also first-class, can accurately control the angle, extend the life of the mold. The real-time detection of plate thickness also reaches the international first-class level.
The self-driven integrated robotic arm developed by hogi and the bending center are controlled as a whole, which automatically generates the action of the robotic arm when changing workpieces, without the need for secondary programming, and truly realizes the seamless connection between different workpieces. Automated production line solutions can be customized, including single-arm robotic arm loading and unloading, double-arm robotic arm loading and unloading and single-arm robotic arm + truss loading and unloading and other automation solutions.
Our team to do software, control systems, integrated circuits, the underlying design has a lot of top R & D personnel from ZTE, Huawei, mechanical parts, servo drive and process from the sheet metal industry’s senior experts, mastering the core technology, the links are flexible and controllable, and R & D outsourcing or purchase of third-party control systems have essential differences.
Such as patented tools, the use of imported slow wire process, higher consistency, universal segment on the pressure knife precision up to 0.005mm, the overall heat treatment plus ultra-deep cooling process hardness is higher and more wear-resistant. Adopting alloy steel material, different materials can be selected according to customer’s process. Self-built tool factory, each tool can be traced back to the source, and through strict quality inspection, quality is more guaranteed.
The core frame of the equipment is made of high grade QT500-7 and gray iron 250 castings. Long-term operation is stable and reliable. Nanjing Craft 8020 heavy-duty grinding grade screws are selected for quality assurance, more stable transmission and higher precision. Nanjing Craft’s heavy-duty high-precision P3 grade 55 roller type wire rail is selected for greater load bearing and higher precision.
In terms of processing means, we already have more than ten Haitian gantry boring and milling centers, horizontal machining centers, vertical machining centers, large horizontal boring and milling machines, more than twenty FANUC high-precision slow-feeding machine tools, as well as grinding grade Hangzhou grinder and many other processing equipment.