HOGI automatic sheet metal rolling welding machine Welding machine production Line
HOGI Automatic Feeding Metal sheet Rolling Welding Rib Taper forming Production Line Solution
Applications:
This production line primarily consists of feeding manipulator, feeding transition platform, 4-roll forming machine, laser tunnel welding system, conveyor belt, punching machine, rib forming machine, flaring machine, taper forming machine, gantry manipulator, discharge platform, defective product discharge platform, and power distribution cabinet.
The automatic production line for duct rolling and welding consists of: Coil decoiler, leveling machine, laser cutting unit, transfer conveyor platform, hydraulic four-roll bending machine, and automatic tunnel seam welding system. This equipment automates the rolling and welding of cylindrical sections, replacing manual labor. The rolling process requires minimal human intervention, while cylinder welding necessitates manual assistance. The system features simple operation and high usability, delivering exceptional production efficiency.
HOGI Automatic Metal Palte Stainless steel Rolling Welding Equipment Series:
Main equipments:
Hydraulic 2 rolls rolling machine
4-roller CNC Plate rolling machine
Lift type Straight seam welding machine
Shrimp elbow automatic welding machine
Small diameter rolled round automatic production line
Duct Automatic Round Rolling Production Line
Fan outer cylinder roll round welding production line
Fan impeller robot automatic welding machine
Stainless steel duct flange automatic welding machine
Robot Duct Flange Laser Welding Machine
Robot Automatic Welding Machine
Automatic Flanging and Punching Machine
HOGI Metal cylinders Automatic Rolling Production Line
Fan HVAC FAN complete sets of welding equipment
Angle steel flange automatic welding
Electromechanical pipeline welding equipment
Duct coil rolling welding automatic production line
CNC Rolling round production line equipment consists of: hydraulic material frame, leveling machine, laser cutting, conveying platform, hydraulic 4-roller rolling round machine, discharging platform, vertical straight seam welding and other structures. It is used to replace the manual opening, rolling round, welding, the equipment is simple to operate, easy to use. High production efficiency.
The equipment can monitor the operation process in real time during the operation, and numerous rounding process parameters can be set in the touch screen. The equipment operating platform has buttons for start, stop and emergency stop.
HOGI Hydraulic CNC 4-roller roll forming machine:
This part is for roll forming function, which is composed of upper shaft, lower shaft and side shaft respectively. Shaft material is 42CrMo, surface medium frequency treatment, heat treatment hardness is HRC54~56, hard chrome plating treatment after finishing, to ensure the surface finish of 0.8.
The machine is provided with rotary driving force by hydraulic drive unit. The lifting and lowering of the clamping and side rollers are realized by cylinders, each axis consists of two cylinders, and the lifting and lowering synchronization function of each axis is realized by the hydraulic balancing system and electrical control system.
The equipment also has the function of picking beam, which is convenient to roll different specification size cylinders and prevent the overlapping of the winding mouth. With automatic discharging function, the finished rolled products will be pushed out to the liftable receiving platform by the automatic discharging mechanism.
Hogi Main Parameters and Requirements:
Overall weight | 19T | |
Overall dimensions | L×W×H (19000*10100*3000)mm | |
Workpiece Material | Stainless steel, Carbon steel | |
Welding Requirements | MIG Welding | |
Workpiece Size | Diameter: Length: Wall thickness: Weight. | 300-1500mm 400-1500mm 1-3mm(Customized according to different plate thickness) M<0.5T |
Weld form | Cylinder Straight Seam(Customizable) | |
Rolling accuracy | The roundness error of the opening and closing of the rolled plate is within ±10mm. | |
Misalignment of ends | Misalignment error within ±1mm | |
Welding quality | Gas-shielded welding is solid, uniform weld seam, no welding through, impact resistance and no Cracking. | |
Production efficiency | Diameter 600mm, height 1250mm, thickness: 1.5mm, for example, 200 seconds/pc | |
Work environment | Temperature range: -10～50℃ Relative humidity: ≤75% (long-term), 90% (short-term, no condensation) Electricity Network fluctuation: ± 10% Altitude: below 1000m | |
Workflow | Leveling 30 seconds – Laser cutting 20 seconds – Rounding 50 seconds – In-feed welding 90 seconds – Out-feed 30 seconds (for 600 diameters) | |
Welding process:
Welding method | Adopting argon arc welding horizontal welding process to obtain beautifully shaped welds. |
Protective gas | Protective gas is 100% Ar |
Weld cleaning | Clean oil, burrs and other impurities within 20mm from both sides of the weld. |