HOGI hogi duct flange laser welding robot automatic welding robotic
HOGI Robot Duct Flange Laser Welding HOGI Robot laser automatic welding HOGI Robot Vision Laser Ring Seam Welding Machine HOGI Intelligent Robot Welding System HOGI Intelligent Welding Workstation
Hogimachine has been continuously investing in industrial fan, human defense pipeline, environmental protection ventilation and other industries, from angle iron punching machine, angle iron flange automatic welding machine, CNC 4-roll roll round machine, straight seam welding (vertical/horizontal), automatic flanging machine, shrimp elbow automatic welding, fan impeller automatic welding, automatic welding of the relevant line, round flange automatic welding machine, pipe butt automatic welding, to the whole set of laser cutting production line, the company is a one-stop solution. The company can provide one-stop solution for round pipe coiling and welding production line.
The professional R&D team protects the mechanical structure, software control and process route of the products; the production management team strictly controls the quality of the equipment; the efficient after-sales team provides global service for the customers. Positive innovation, keep improving, let welding become more simple.
Product Description
Specification
Video
Product Description
The main features of the duct flange laser welding robot:
This equipment consists of six-axis robot ground rail line, duct flange welding platform, vision seeking system, control system and so on. It can meet the horizontal and vertical automatic welding work of duct flange, and the double-station duct welding platform with movable robot ground rail line can greatly meet the multi-specification products. The blanching process does not require manual intervention, manual operation only need to place the product positioning and product loading and unloading, through the program parameterized input plus vision laser seeking position, the weld is detected and welding track is automatically generated, this equipment adopts the touch screen control, there are buttons for starting, stopping and emergency stop.
Automatic welding robot equipment composition: The production of tee, need to tee welding tooling 1 set (double station), Robot welding equipment Laser welding head joint introduction :
Laser welding is a new type of laser welding, mainly for thin-walled materials, precision parts welding, can realize spot welding, butt welding, lap welding, stacking welding, angle welding, splicing welding, sealing welding and so on.
Workpiece jigs and fixtures production instructions (customized according to customer products)
Laser Ring Seam Welding Robot Laser Circumferential Welding Robot
Equipment Overview
This equipment can meet the automatic welding of the left and right outer ring seams and straight seams of pipe segments and rolled drums. It realizes the visualization program setting, and only needs to set the parameters of the pipe diameter of the ring seams and the length of the straight seams to realize the welding of different specifications, which greatly reduces the equipment’s skill requirements for the operators. Adopting laser welding + wire filling process with 2D laser displacement sensor, the materials that can be welded are carbon steel/304, the equipment structure is reasonable, easy to operate and advanced technology. Upper computer bus control, 6-axis robot with precise and stable 2-axis shifter, can realize full position ring welding.
Specification
HOGI Robotic laser automatic welding
HOGI The self-developed single/double motor oscillating welding head can realize welding at any angle for all kinds of complex weld seams and non-regular shapes of large workpieces.
Advantages of laser welding:
Laser welding machine saves about 80%-90% of electric energy, compared with arc welding, processing costs can be reduced by about 30%.
The operation of the equipment is simple and easy to learn, and the operator’s technical threshold is not high, which saves the labor cost.
Very low heat input, small deformation, smooth and beautiful weld seam, less welding follow-up treatment, reduce the labor cost of late polishing and leveling.
High weld quality, no porosity, can reduce and optimize the base material impurities, the organization can be refined after welding, weld strength, toughness at least equal to or even exceed the base metal.
Can be precisely controlled, focusing point of light is small, can be high-precision positioning, easy to realize automation, can realize the welding between certain dissimilar materials.
Welding parameters for different materials:
Type | Detailed | 1500W | 2000W | 3000W |
Welding depth
| Stainless Steel | 3mm | 4mm | 6mm |
Carbon Steel | 3mm | 4mm | 6mm | |
Galvanized sheet | 2.5mm | 3mm | 5mm | |
Aluminum | 1.5mm | 2.5mm | 5mm | |
Brass | 1.5mm | 2.5mm | 5mm | |
Total length of fiber | Standard | 10m | 10m | 10m |
Protective gas | Argon, Nitrogen | 0.1-0.2MPA | 0.1-0.2MPA | 0.-0.2MPA |
Spot Diameter | Optional 2.5mm | 1.5mm | 1.5mm | 1.5mm |
Customer requirements
Welding product range and requirements: welding products to common metal-based (stainless steel, carbon steel, copper, aluminum, etc.)
Welding form: the form is mainly fiber laser welding as the medium.
Workpiece size: according to customer products
Laser power: according to the thickness of the welded product to adjust the welding process, beat and other requirements, the laser can be continuously adjustable in the selected power range.
Welding beat: specifically according to customer requirements: the processing of stainless steel base panels, for example, welding a corner of the time does not exceed 5 seconds.
Welding requirements: welding seam uniformity, grinding and polishing less
Layout requirements: equipment to be arranged in the customer’s designated area.
Feasibility analysis:
The welding performance of the workpiece material is good, the weld seam is uniform, the depth of fusion is consistent and stable, as long as the workpiece gap is not more than less than 0.5m, it can completely realize the welding requirements of the customer’s products.
The following conditions must be present in the operating environment of the equipment
Auxiliary gas
Welding protective gas: nitrogen, purity 99.99% or more, first check the nameplate on the nitrogen protective gas cylinder, whether it is in line with the welding gas requirements, such as purity and pressure requirements.
Firstly, check the nameplate on the nitrogen gas cylinder to see if it meets the requirements of the gas used for welding, such as the purity and pressure. Secondly, introduce the gas from the cylinder into the protective gas inlet of the main machine in a correct way.
Video