industrial robot：
Automatic welding production line is an automated production line for welding operations, automatic welding production line can be applied to many fields, automatic welding production line is more commonly used in the field of automotive manufacturing, followed by mechanical manufacturing, electronics industry, large tanks, container industry, shipbuilding, steel structure, coal mining equipment and other fields, to improve automation in various fields and intelligent welding.
What are the application cases of automatic welding production line?
In the traditional welding production, heavy work, harsh environments and large equipment leads to low welding production efficiency, affecting product quality, more and more fields customised non-standard automatic welding production line to adapt to the welding work, to replace the traditional equipment to complete the automated welding production.
1.Automotive manufacturing sector:
Automatic welding production line is often used in the field of automobile manufacturing, in the automobile body, frame, chassis and parts and other welding process, automatic welding production line plays a greater advantage, in the car to be welded workpiece into the automatic welding production line, can complete the automatic identification and positioning, welding, flipping, testing, assembly, handling and so on, an operator can be through the control system to complete a series of operation through the control system.
2.In the field of mechanical engineering:
In the traditional machinery manufacturing production workshop, usually in the workshop and other more confined environment, welding workers need to face high temperature, noise, smoke and dust and other poor working environment, long-term work is very easy to cause occupational disease hazards, the field of machinery manufacturing use of automated welding production line, can replace the workers to complete the work in a poor environment, the entire production line through the demonstration of teaching programming, to help reduce the hazards of occupational disease. The whole production line is programmed by demonstration to help reduce the hazards of occupational diseases.
3.Large tanks:
With the continuous development of the large storage tank industry, the welding quality requirements of the tank are also constantly improving, automatic welding production line will be automated control system and manufacturing execution system set into the management system of the production line, which can better complete the welding work of each point on the tank, in the welding process of the tank wall, the first weld vertical weld, and then weld the circumferential weld, after welding the longitudinal weld of the adjacent two rings of the wall plate, and then welded After welding the longitudinal welds of the two adjacent rings of wall plates, then weld the circumferential welds in between, the welders are evenly distributed and welded in the same direction.
4.Container industry:
Container is a large box, the welding process needs to work on the door, corrugated board, container beams and other workpieces, the traditional welding needs to be welded at a high place, and the container is restricted to turn, the container automatic welding production line of each station through the conveyor roller group and automatic control system, automatic completion of the door of each weld welding and station switching to realise the whole line of one person to control and management.
5、Steel structure welding production line:
Welding occupies a large proportion of the production process of steel components. Traditional welding operation is difficult to plan the production beat, and can only adjust the amount of manpower input and overtime according to the actual progress. The large amount of welding work in this segment often becomes the bottleneck of the production schedule of steel structure enterprises. The automatic welding production line for steel structure can realise automation to deal with the production beat, carry out high-quality welding at each node, and automatically carry out the handling and assembling, which improves the production efficiency and reduces the cost expenditure at the same time.
There are many other areas of application of automatic welding production line, different areas can be designed for different welding solutions, improve production efficiency while stabilising the welding quality, with the rapid development of domestic welding technology, automatic welding production line is also constantly moving towards the direction of intelligent development, and gradually replace the traditional welding work in the workshop of various industries.