In response to the goal trend of “Carbon Peak and Carbon Neutrality Work Opinions”, HOGI Shanghai Industrial Expo officially exhibited the highly anticipated pure electric servo CNC bending machine (PB series). The model exhibited this time, PB-130/4000, combines the four major characteristics of “energy saving, environmental protection, high efficiency, and high precision”, which solves the dilemma of high cost of large-tonnage pure electric servo CNC bending machines in the past.
Advantages and uses of All electric bending machines
Simply speaking, they have fast speed, precise bending positioning, no need for hydraulic oil, energy saving, and green environmental protection; they are suitable for medical equipment, home appliances, communications industry, distribution cabinets, and various high-precision sheet metal products.
Energy saving and environmental protection, this is not a slogan
All-electric servo bending machine transmission efficiency can reach more than 90%, servo motor compared to the traditional hydraulic bending machine energy-saving enhancement of 70%, annual savings of up to $ 8,500 in electricity; do not use hydraulic oil (only need to lubricate the corresponding parts on a regular basis).
Do not have to replace the hydraulic oil, do not have to deal with oil contamination, etc., compared to the year and can save more than the cost of hydraulic oil.
Versatility in metal processing
All electric bending machine conforms to the market diversification, product small batch, customized demand, in actual use presents the multifunctionality, can deal with a variety of materials.
The corresponding bending machine can be customized according to the thickness, length and bending requirements of the processed products, applicable to stainless steel, aluminum, copper, etc., with consistent bending effect and high repeatability.
Aesthetic and ergonomic interaction design
The machines are aesthetically pleasing with an ergonomic design and an intuitive interface that prioritizes practicality and is designed for the comfort and safety of the bending master, simplifying the bending process, reducing the risk of injury and fatigue.
The combination of advanced technology and user-centered design ensures efficient work, increasing productivity and reducing downtime.
This equipment features a miniaturized design for use in a variety of tight spaces. Whether it is stainless steel or other metal materials, it can handle it with ease. Its servo CNC system makes operation easy and even novices can get started quickly.
The four major advantages of all-electric servo bending machine details
1.
The drive system of the all-electric servo bending machine is designed to be simple, abandoning the traditional cylinders, pumps and valves, seals and tubes and other complex components, thus significantly reducing maintenance costs. Only regular lubrication is required to keep the machine running well. In contrast, hydraulic bending machine cylinders, pumps, valves and seals and other components are easily damaged, the hydraulic system is also prone to contamination, resulting in frequent failures, maintenance is difficult and time-consuming.
2.
The advantage of all-electric servo drive technology is that the input power of the motor is proportional to the load power. In the standby state, the motor hardly rotates, so it consumes almost no power and is also noiseless. During the bending process, the slider consumes little power for no-load upward movement, which improves the working efficiency.
3.
The all-electric servo bending machine adopts the transmission structure of servo motor directly driving the silk rod, increasing the magnetic scale and forming a full closed-loop control with the system, which significantly improves the transmission accuracy, and the positioning accuracy is as high as 0.01mm.This design makes the machine faster and more efficient in the bending process.
4. The mechanical main drive efficiency of the all-electric servo bending machine is up to 95% or more, while the hydraulic drive efficiency of the hydraulic servo bending machine is usually below 80%, and with the aging and wear of the hydraulic system components, the efficiency will be further reduced.
Future Development Trends
IoT and data-driven real-time monitoring of production data through equipment networking, predictive maintenance systems for early warning of machinery failure, downtime reduction by 30%.
Modularized Expansion Capability
Support for eight-axis expansion, slitting and bending composite processing and other modular upgrades, such as intelligent slitting and bending machine can be synchronized to complete the cutting – leveling – bending process.
In summary, the core value of intelligent bending machine is to achieve the balance of “flexibility + precision + efficiency” through technology integration, and promote sheet metal processing from labor-intensive to intelligent transformation. After the introduction of such equipment, enterprises can increase the overall production efficiency by more than 50%, while reducing the dependence on skilled tradesmen, is the key breakthrough point in the field of metal forming under the background of Industry 4.0.