bending

HOGI Flexible Bending Center: Intelligent Loading/Unloading Gantry for Significant Efficiency Boost

HOGI, as a professional modern CNC equipment company integrating R&D, production, sales, and after-sales service, possesses a standardized press brake frame production workshop and a sustainable advantage in technological innovation.#panelbender

We develop and manufacture CNC bending equipment including flexible bending centers, pure electric servo press brakes, electro-hydraulic CNC press brakes, single/dual servo hybrid CNC press brakes, and notching machines.

The HG Series Flexible Bending Centers are designed and manufactured to high-precision standards, featuring a premium triangular interlocking casting design that delivers exceptional stability and durability.

Leading the industry in bending accuracy, efficiency, and material configuration, this flexible bending center effortlessly achieves 50,000 bends per day with 24/7 continuous operation.

When paired with a gantry-type automatic loading/unloading system, the flexible bending center further enhances production efficiency beyond its already high baseline. Automated material handling reduces labor input while enabling continuous, large-batch production.

Gantry-type automatic loading/unloading system: Efficiently automates material handling with a simple structural design that simplifies maintenance, lowers upkeep costs, reduces labor expenses, ensures operator safety, maintains high synchronization, boosts production efficiency, and guarantees 100% consistency in workpiece quality.

panel bending
Loading Unloading Gantry

Aluminum Frame: The automatic loading/unloading gantry utilizes high-strength aluminum alloy, offering lightweight, corrosion-resistant, and stable advantages.

Vacuum Suction Loading/Unloading: Superior adhesion ensures efficient and precise material feeding, rapid and accurate gripping and handling. Intelligent operation saves time and labor.

Mobile Gantry: 9-meter mobile gantry expands machining range with high efficiency and precision; extended gantry lengths available upon request.

Precision Loading/Unloading: Accurate, time-saving, labor-saving, and labor efficiency enhancement.

The standout advantages of intelligent gantry loading/unloading systems are driving adoption across more enterprises. Their high-efficiency automation, precise operations, and labor savings make them flexible for diverse scenarios while ensuring safety and reliability. These systems enhance workpiece quality and adapt to multiple machine tools.

automatic bending
flexible bending center

Generally speaking, flexible bending centers are suitable for the following products:

1. Box-shaped workpieces

When producing traditional box-shaped sheet metal parts, flexible bending centers operate at speeds several times faster than conventional bending equipment. Their operating principle enables rapid and precise fabrication of boxes, lids, and other similar shapes, with the ability to bend an entire box side in a single pass.

While conventional press brakes can also produce box-shaped sheet metal parts with target angles and dimensions, the process is labor-intensive, incurring excessive labor and time costs. Compared to bending centers, achieving the same dimensions and angles often requires significantly more time.

However, bending centers are constrained by bending height and throat depth limitations. In certain cases, they must be used in conjunction with CNC press brakes.

2. Large Panels/Electrical Door Cabinets/Elevator Door Cabinets/Ceiling Panels and Other Sheet Metal Components

Flexible bending centers are typically ideal for large components. This preference often stems not from bending complexity but from the sheer size of the sheet metal parts, which may require multiple operators working simultaneously on the same table or using follow-up vehicles to complete the process.

In such scenarios, flexible bending centers offer significant operational advantages. Components can be manually or robotically loaded onto the workbench, after which the equipment automatically completes the required processes. This approach is considerably more convenient than traditional CNC press brakes.

3. Small, Complex Profiles

Certain small geometric sheet metal parts pose significant safety risks when manually operated on traditional CNC press brakes, as operators risk finger injuries. Flexible bending centers eliminate this hazard, preventing potential accidents caused by process-related finger pinching.

When bending more complex geometries, bending centers offer distinct advantages. Operators can manipulate parts during the process, enabling the machine to achieve narrower profiles.

Hogi flexible bending centers effortlessly handle batch bending of components such as fire doors, decorative hardware for doors and windows, aluminum panels, refrigeration equipment like refrigerators and freezers, engineering machinery enclosures, electrical cabinets, filing cabinets, and other box-type structures. Their rapid bending speed significantly reduces labor costs by eliminating the need for multiple operators to manually lift panels. The machines operate autonomously, delivering fully automated bending.

robot
robot loading unloading

Core Product Advantages

1. Industry 4.0 Smart Flexible Bending System

The HOGI Flexible Bending Center employs 9-axis/13-axis/15-axis full servo CNC systems, achieving true multi-axis simultaneous motion for smooth bending actions and high mechanical coordination. The system supports:

Smart Programming: Intuitive interface with real-time workpiece shape display and self-checking system for program accuracy verification

Cloud-Based Operations: Real-time equipment monitoring and production data statistics via mobile app

Precision Compensation: Fully closed-loop control system with compensation accuracy of 0.1mm/0.1°

Off-Center Load Detection: Automatic motor torque adjustment for equipment protection and consistent bending results

2. Military-Grade Manufacturing Standards

HOGICNCMACHINE adheres to the principle that “invisible craftsmanship determines visible quality”:

Bed Casting: Utilizes high-grade QT500-7 and HT250 castings, designed through finite element stress analysis

Stress Relief Treatment: All structural components undergo tempering and extended aging treatment to fully release internal stresses

Precision Machining: Processed in a single setup on large CNC floor-type boring machines, ensuring flatness, parallelism, and perpendicularity of all surfaces

Guideway System: Standard guideway clamp mounting with Nanjing-processed roller guides and Japanese NSK/NACHI bearings

3. Industry-Leading Hardware Configuration

Core Components

Configuration Details

Drive System: Entire series employs precision-ground ball screws (Nanjing-processed) with 1-micron accuracy, offering over 3 times the lifespan of cold-rolled screws

Drive System: German Nurgel reducers + Inovance/imported servo motors, configured with 1.3x torque for enhanced overload capacity

Lubrication System: Internal lifetime maintenance-free metal piping; critical areas use specialized hoses to eliminate aging/rupture risks

Control System: Taiwan-made motherboard control system supporting 25-axis simultaneous motion (actual operation: 9/13/15 axes)

Eco-Design: Pure electric servo system replaces hydraulic drive, operating at 30-40 dB noise level with average power consumption of 2-4 kW

4. Unique User-Centric Design

Cabinet Air Conditioning: Standard Tongfei refrigerated cabinet air conditioner maintains optimal temperature/humidity for servo drives, extending service life

Folding Blade Compensation: Innovative wedge-block adjustment design enables precise deflection compensation at any blade position

Safety Protection: Multiple safety systems including load imbalance detection, sheet thickness detection, and collision protection

Feeding Method: Patented suction cup/pressure arm feeding with 360° rotation capability for simple and safe operation

Technical Specifications Comparison

HOGI Flexible Bending Centers offer multiple models to meet diverse requirements:

Bending Speed 0.2 sec/stroke 0.2 sec/stroke 0.5 sec/stroke 0.5 sec/stroke

Maximum Dimensions 1000×1000mm 1400×1250mm 2000×1500mm 2500×1500mm

Bending Thickness

Stainless Steel 1.0mm / Cold-Rolled Steel 1.5mm / Aluminum 2.0mm

Control System

9-axis Full Servo 9-axis/13-axis Full Servo 9-axis/13-axis Full Servo 13-axis Full Servo

Weight Approx. 7 tons Approx. 9-11 tons Approx. 17-19 tons Approx. 21 tons

Application Fields

HOGI Flexible Bending Centers are widely used in:

Cabinetry Industry: File cabinets, electrical cabinets, server racks

Architectural Decoration: Door manufacturing, curtain wall components

Kitchen & Bath Equipment: Commercial kitchenware, ventilation ducts

Industrial Equipment: Cleanroom equipment, HVAC ductwork, laboratory apparatus

Transportation: Automotive sheet metal parts, rail transit interiors

Why Choose HOGI MACHINE?

Precision Rivaling Imports: Utilizing manufacturing processes equivalent to lithography machines and MRI scanners, achieving world-class bending accuracy

Outstanding Value: Priced at 50-60% of imported brands for comparable configurations

Full Lifecycle Service:

Free repairs during warranty period (excluding consumables)

Unique “user profile” established for each machine

Regular customer visits and preventive maintenance

Lifetime technical support with free software upgrades

Rapid Response: In-house machining workshop enables swift customization and guaranteed lifetime spare parts supply

Built to Last: From cabinet air conditioners to metal lubrication lines, every detail is engineered for extended equipment lifespan

In metal fabrication, bending centers serve as core equipment. With their high precision, efficiency, and automation, they have become indispensable tools in manufacturing enclosures, cabinets, automotive components, and more. Hogi Machine, with years of industry expertise, consistently prioritizes user needs. Through continuous technological innovation and rigorous manufacturing processes, we deliver bending centers that offer significant advantages in performance, longevity, and user experience.

bending
Loading and unloading truss

I. Comprehensive Protection for Electrical Control Stability: Cabinet Air Conditioning System

The core control system of a bending center typically integrates multi-axis servo drives, which are highly sensitive to ambient temperature and humidity. HOGI’s standard cabinet air conditioning for bending centers is not merely a “standard feature,” but stems from deep consideration for equipment reliability throughout its entire lifecycle. In high-temperature, high-humidity conditions, electronic component lifespans are significantly shortened. While failures may be rare during warranty periods, post-warranty repair costs fall entirely on the user. HOGI proactively adds this configuration to fundamentally enhance long-term operational stability, delivering genuine “peace of mind” for customers.

II. Eliminating Pipe Burst Risks: Metal Lubrication Piping

The lubrication system is critical for sustained, stable equipment operation. HOGI bending centers exclusively employ metal tubing throughout internal lubrication pathways, eliminating the risk of bursting caused by plastic tubing degradation. Particularly at deep lubrication points within the equipment, the metal tubing’s lifetime maintenance-free nature drastically reduces future repair complexity and costs. Despite higher expenses and more intricate manufacturing processes, Shengtong persists with this approach solely to ensure reliable equipment operation for ten years or longer.

III. The “Invisible Guardian” of Precision Equipment: Guide Rail Clamping Blocks

As the motion core of the bending center, the installation method of guide rails directly impacts equipment precision and lifespan. Drawing inspiration from high-precision equipment manufacturing principles (e.g., lithography machines, medical imaging devices), HOGI incorporates clamping block structures into all guide rail systems. This design effectively resists external impacts and off-center loads, prevents screw loosening and rail deformation, thereby significantly enhancing stability and precision retention under heavy-duty, high-frequency usage conditions.

IV. Intelligent Adjustment, Precise Compensation: Bending Die Compensation Device

To meet the trend of multi-variety, small-batch production requiring frequent workpiece changes, HOGI bending centers feature an innovative bending die compensation adjustment device. Utilizing a wedge block structure and multi-point micro-adjustment design, it enables users to rapidly and precisely adjust die curvature to accommodate bending requirements for varying sheet thicknesses and dimensions. Compared to traditional makeshift solutions like “canned food can shims,” HOGI’s compensation system not only simplifies operation but also significantly enhances setup efficiency and finished product consistency.

V. Core Transmission, Lasting Precision: Grinding Screws Standard Across All Models

The precision and lifespan of ball screws directly determine the long-term performance of bending centers. HOGI insists on using ground ball screws in all spindles, achieving positioning accuracy at the 0.01mm level—far exceeding the 0.1mm standard of cold-rolled ball screws—with a service life over three times longer. Despite significantly higher costs, Shengtong believes this is a necessary investment to ensure equipment maintains high precision under heavy-load, high-speed conditions.

VI. In-House Manufacturing, Full Process Control: Machining and Tolerance Management

HOGI possesses comprehensive in-house R&D and machining capabilities, with all bed bodies and structural components fabricated in its own workshops. This advantage delivers three key practical benefits:

Rapid Iteration: Design improvements are immediately reflected in machining, accelerating product optimization;

Cumulative Tolerance Control: Through process adjustments and matched assembly, tolerances are maintained within optimal ranges;

Full Lifecycle Support: Customers need not worry about component supply disruptions, and custom requirements receive faster responses.

VII. Invisible Process, Visible Quality: Full-Process Stress Relief Treatment

Internal metal stresses are the “invisible killer” affecting long-term precision stability. HOGI performs tempering on all bed bodies and implements tempering + natural aging treatment on critical components like motor mounts and lead screw seats to fully release internal stresses. Notably, Shengtong offers “full-process tempering documentation” services, allowing customers to specify markings and receive complimentary video records of the entire process—a testament not only to our process confidence but also to our respect for customer trust.

HOGI bending centers not only adhere to “high-standard positioning” in configuration but also embody true long-termism in manufacturing processes, detailed design, and user service. We believe that only by perfecting every aspect of the equipment lifecycle can we truly create value for customers and become a trusted partner in China’s high-quality manufacturing development.

In the sheet metal processing sector, HOGI CNC MACHINE has successfully broken the monopoly of foreign brands with its independently developed high-end flexible bending centers, establishing itself as the benchmark in China’s bending center industry. HOGI’s flexible bending centers deliver precision rivaling imported equipment, intelligent flexible production, extended service life, and comprehensive after-sales support. This empowers enterprises to reduce costs, enhance efficiency, and achieve high-quality sheet metal processing.

The HOGI Smart Flexible Bending Center represents not merely an upgrade to a single piece of equipment, but a pivotal fulcrum for the manufacturing industry’s transformation toward intelligent, green, and service-oriented operations. With the deep integration of technologies like 5G, edge computing, and digital twins, this field will catalyze more disruptive innovations. For manufacturing enterprises, seizing the window of opportunity presented by intelligent bending technology transformation means securing a strategic high ground in the three-dimensional competition of quality, efficiency, and cost—thereby earning their ticket to the era of smart manufacturing.#Panelbending

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